![]() ![]() Creo Parametric is a powerful, intuitive set of 3D CAD capabilities optimized for your product development tasks and its available as a 30-day free trial. Now, you can try the same software many iconic robotics companies use for free. “Highly automated, connected factories will get tomorrow’s designers a greater grasp of their product design cycle and the data to track manufacturing and delivery.” Try Creo Today “In the near future, product design teams will access real-time information from a series of connected machines and robots in factories world’s away,” says Allison. What will that mean to product designers and DFM? Can they keep up? The hosts on the Product Design Show say, “Yes.” The topic is factory automation, specifically how the vision of a fully automated lights out manufacturing system is ever closer with advances in robotics. That brings us to this episode of the Product Design Show. Included are 21 tips to maximize your chances for success. This Guide shows you how to start doing Lights Out Manufacturing for your shopr quickly. It’s the next step for greater productivity and profitability in manufacturing. And DFM best practices often need revisited. Lights Out Manufacturing: let the machines keep working after you go home. Automated manufacturing lines add new robotic, sensor, and conveyor capabilities every year. Combine multiple parts into a single injection-molded piece.Īll that said, the factory floor is changing so fast, no set of guidelines covers it all. ![]() Incorporate highly reflective surfaces to improve the inspection process.Use a snap fit or a tab rather than a separate fastener.For example, here are a few traditional DFM guidelines: In many cases, the designer further consults with manufacturing engineers to optimize the final assembly for production.ĭesign for manufacturing (DFM) and assembly (DFA) practices save costs and reduce rework. They know the processes, the technologies, and even some of the tricks that technicians and assemblers use to get products out the door and stay on top of quotas.Ī good engineer takes all that knowledge and uses it to produce designs that are manufacturing friendly. In fact, more than 45% of manufacturing applications are expected to implement robotics-as-a-service (RaaS) by 2030.Talk to anyone concerned with manufacturing, and they’ll tell you that the best design engineers know the factory floor. Venkatesan added: “Additionally, the manufacturing industry will increasingly rely upon an ecosystem of technology experts, system integrators, and service enablers to achieve agility and customization. It will fuel several key technologies such as robotics, cybersecurity, digital twins, generative design, cloud computing, 5G, and 3D printing, all of which will play a key role in achieving lights-out operations.” SANTA CLARA, Calif., J/PRNewswire/ - Frost & Sullivan's recent analysis on lights-out manufacturing finds that the rapidly falling price of robots and continually increasing labor. “Artificial intelligence (AI) will be the most critical tool enabling the lights-out toolkit. This enables companies to expand their production capacity beyond traditional shift hours and take on additional work orders to ramp up productivity to pre-COVID-19 levels,” said Vinay Venkatesan, Program Manager, TechVision at Frost & Sullivan in a statement. “Globally, the COVID-19 outbreak has further expedited the shift to automated lights-out manufacturing processes. Automotive, general manufacturing, electronics and electrical components, and logistics and warehousing are four major industries expected to make rapid advancements toward a fully automated lights-out environment in the short term. Lights-out manufacturing is a term that describes manufacturing operations and factories that do not need humans physically present to run properly: The factory. In addition, they can achieve their sustainability and zero-carbon emission goals by saving energy during production hours. Several drivers, including the COVID-19 pandemic, accelerate the adoption of lights-out settings, with some industries moving faster to ‘dark factory environments.’. Companies have an opportunity to optimize their human capital and potentially save up to 20% of labor costs and generate a 30% increase in productivity output by switching to a lights-out operations model. The concept of lights-out automation and lights-out manufacturing or ‘dark manufacturing’ isn’t new and is closely related to more mature stages of Industry 4.0. The manufacturing process is fully automated in a lights-out environment, with minimal human intervention required to run day-to-day operations. Frost & Sullivan’s recent analysis on lights-out manufacturing finds that the rapidly falling price of robots and continually increasing labor costs will accelerate manufacturers’ shift toward a lights-out setting. Frost & Sullivan Reveals How the Lights-Out Setting is Redefining Manufacturing
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